Easy Ways to Troubleshoot a Pneumatic System

When you think of troubleshooting, you automatically think of long hours of fixing machines that will affect the operations and production. But, if you know what to do, say know the best pneumatic control valve suppliers, you can greatly reduce the amount of time in fixing the system.

In reality, fixing a pneumatic system involves a detailed procedure in steps when broken down in its basic elements. When you follow a process, you are able to quickly identify the problem, point to a particular cause of the failure, and come up with the right solution.

Safety is Priority
Before trying to troubleshoot a pneumatic system, you should first ensure your safety and the people around the system. Pneumatic systems work with compressed air, which is very volatile. Tanks could explode and cause damage and injury.

In addition, you also need to be cautious with the fact that air can be highly compressible. When you are working with an overhead load, ensure that the load is blocked first before troubleshooting it to avoid drifting. Also, take note that pneumatic systems also work with electricity and electronic devices. Turn off any power supply to avoid electrocution.

The 3 W’s
There is a system that needs to be followed when there is a sudden breakdown of the system. Before you act on the problem, ask yourself these questions first.

  • What is happening or not happening with the system?
  • When did the problem start?
  • Where exactly is the problem with the machine?

When you identify the answers to these questions, you can easily find the solution. Do not try to guess what is wrong as it will only lengthen the downtime.

Look at the Schematics
A pneumatic system always comes with the schematic documentation. This document is like a roadmap that explains the connection between the parts. However, it could also tell you what other parts could be affected when a problem occurs with a certain part.

Study the schematics so you can specifically identify where the problem exactly occurs. When you are confident with your knowledge, operate the system and get a first-hand experience of the problem. With this step, you are able to see the problem yourself and think of the right solution.

Do a visual inspection after so you can come up with a list or a plan in case there are parts that need replacements or updates.

Replacements and Repairs
When you have a list or a plan, that means you are already almost at the end of the tunnel. The only thing left to do is to actually act on the troubleshooting proper.

In your list, do anything that requires repairing first. There might be loose valves or parts that only need tightening. Once that is done and checked, it is time to proceed with the replacements. This is the part where you actually find pneumatic control valve suppliers to get new valves and parts when you have concluded that parts need replacements. Lastly, do not forget to document and report your process. This is helpful for future reference when the problem occurs again or you want to make a follow-up maintenance check.

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